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Garage => Mechanicals => Topic started by: Mattr on 23 July 2022, 11:33 AM

Title: Suspension Control Upgrades
Post by: Mattr on 23 July 2022, 11:33 AM
Hey Folks,

I was dragging blue out, yesterday, to prep for driving to our new property, and I realized that I do greatly like the look of the car completely slammed. I don't, however, like the lever that is used for adjusting suspension height. Has anyone ever replaced this mechanism? I'm thinking maybe try and find a panel with three buttons to wire up that connect to a little servo or mechanism that adjusts the height: one that drops it completely, one that sets it to drive height, and one that sets it to max height.
Title: Re: Suspension Control Upgrades
Post by: rumb on 23 July 2022, 12:48 PM
Those levers  (front and rear) dont just control height, it is also part of the suspension to control body roll and bumps. They are constantly changing as you drive.

The dash knob does control height, probably by changing system preasure. If you put a pressure regulator on that main line it might be able to lower overall system pressure, but at what ride quality I dont know.

If you built a tiny stepper motor screw link from the arm to the sway bar you could control it's length, and thus the height while keeping the rest of the system doing what it is suppose to do. A Raspberry Pi could control it.
Title: Re: Suspension Control Upgrades
Post by: Mattr on 24 July 2022, 01:01 PM
Quote from: rumb on 23 July 2022, 12:48 PMThose levers  (front and rear) dont just control height, it is also part of the suspension to control body roll and bumps. They are constantly changing as you drive.

The dash knob does control height, probably by changing system preasure. If you put a pressure regulator on that main line it might be able to lower overall system pressure, but at what ride quality I dont know.

If you built a tiny stepper motor screw link from the arm to the sway bar you could control it's length, and thus the height while keeping the rest of the system doing what it is suppose to do. A Raspberry Pi could control it.

I was referring to the dash knob, rather than the blocks themselves. The dash knob, as far as I can tell, connects to a box in the front of the car via wire. Adjusting that lets you adjust the overall ride height for the vehicle.
Title: Re: Suspension Control Upgrades
Post by: raueda1 on 26 July 2022, 02:54 PM
Quote from: Mattr on 24 July 2022, 01:01 PM
Quote from: rumb on 23 July 2022, 12:48 PMThose levers  (front and rear) dont just control height, it is also part of the suspension to control body roll and bumps. They are constantly changing as you drive.

The dash knob does control height, probably by changing system preasure. If you put a pressure regulator on that main line it might be able to lower overall system pressure, but at what ride quality I dont know.

If you built a tiny stepper motor screw link from the arm to the sway bar you could control it's length, and thus the height while keeping the rest of the system doing what it is suppose to do. A Raspberry Pi could control it.

I was referring to the dash knob, rather than the blocks themselves. The dash knob, as far as I can tell, connects to a box in the front of the car via wire. Adjusting that lets you adjust the overall ride height for the vehicle.
Are you talking about replacing the dash knob mechanism with a solenoid control of some kind?  If so, it could certainly be done, but why?  I'm not sure what problem that solves.  The valve that the knob controls only has 4 discreet positions (one isn't available with the knob):  normal, high, locked and pressure dump (need to detach the cable from the control valve).  It doesn't "adjust" the height, it changes it from normal to high.  Nothing in between.
Title: Re: Suspension Control Upgrades
Post by: Mattr on 05 November 2022, 01:02 PM
Quote from: raueda1 on 26 July 2022, 02:54 PMAre you talking about replacing the dash knob mechanism with a solenoid control of some kind?  If so, it could certainly be done, but why?  I'm not sure what problem that solves.  The valve that the knob controls only has 4 discreet positions (one isn't available with the knob):  normal, high, locked and pressure dump (need to detach the cable from the control valve).  It doesn't "adjust" the height, it changes it from normal to high.  Nothing in between.

Then mine has either been tampered with, or maybe broken. As you pull the knob out? It raises up. If pushed all the way in, it's completely deflated. Pull it out, and it'll start raising up. There's no notch on it, so about halfway out is around ride-height, and fully out is max height.

After my interior replacement, the knob is hard to move, as it runs into the steering column. I was thinking a switch would be both convenient, and practical (it would be great to completely drop it for car shows).
Title: Re: Suspension Control Upgrades
Post by: nathan on 05 November 2022, 08:32 PM
The knob controls three positions, normal ride height, locked suspension, and elevated ride.  its lowest setting should not be 'deflated', but standard ride height.  These Bowden cables are frustrating as with time they get sticky and dont work smoothly.  The cable runs to your front left engine bay where it attached to the master valve and controls the above positions.
Title: Re: Suspension Control Upgrades
Post by: rumb on 06 November 2022, 09:14 AM
Sounds like the cable needs adjusting. Ride height should be with the knob pushed all the way in.
Title: Re: Suspension Control Upgrades
Post by: daantjie on 06 November 2022, 10:21 AM
Indeed the switch has 3x clear detentes similar to an old school choke cable on a carburetor engine.

You should feel a distinct click for each setting which should then correspond to the correct disk position on the height control valve.
Title: Re: Suspension Control Upgrades
Post by: raueda1 on 06 November 2022, 12:39 PM
And to add to all this, the end of the cable behind the knob is a small metal enclosure with the switch contacts.  It's capped with a phenolic/plastic/bakelite cover that's press-fitted into the enclosure.  It's not very durable, so after years of push/pull and wear the cover can become lose.  Then you get a wiggly knob, imprecise clicking and maybe an intermitent light. The whole thing can be removed and the enclosure tabs pressed back onto the cover.  It will then feel all nice and new and tight.  Removal is a huge amount of work though.  Cheers,
Title: Re: Suspension Control Upgrades
Post by: Mattr on 22 January 2023, 09:09 PM
Quote from: daantjie on 06 November 2022, 10:21 AMIndeed the switch has 3x clear detentes similar to an old school choke cable on a carburetor engine.

You should feel a distinct click for each setting which should then correspond to the correct disk position on the height control valve.
I definitely don't feel that. The rod on mine is completely smooth, and there's no feeling of clicks at any point. It just pulls out without any kind of sensation to it.
Title: Re: Suspension Control Upgrades
Post by: raueda1 on 23 January 2023, 07:46 PM
Quote from: Mattr on 22 January 2023, 09:09 PM
Quote from: daantjie on 06 November 2022, 10:21 AMIndeed the switch has 3x clear detentes similar to an old school choke cable on a carburetor engine.

You should feel a distinct click for each setting which should then correspond to the correct disk position on the height control valve.
I definitely don't feel that. The rod on mine is completely smooth, and there's no feeling of clicks at any point. It just pulls out without any kind of sensation to it.
Regardless of the clicks, does the suspension go up and down?  And does the dash light work?  Regardless, see my post above.
Title: Re: Suspension Control Upgrades
Post by: rumb on 24 January 2023, 06:15 PM
Here is a picture of the height knob showing the ball bearing that clicks into the holes on the side. Most definitely a solid click.
Title: Re: Suspension Control Upgrades
Post by: Mattr on 24 January 2023, 10:41 PM
Quote from: raueda1 on 23 January 2023, 07:46 PMRegardless of the clicks, does the suspension go up and down?  And does the dash light work?  Regardless, see my post above.
Suspension goes up and down without issue. The 'adjustment' is off, because the PO liked the car to sit lower than stock, so fully depressed was ~2" lower than normal height (turning was barely possible, parallel parking would be impossible). Fully extended was a little higher than stock height. I tried to tune it back to what it should be, but didn't manage to get it right. I need to turn the car on, and adjust it up/down until it's correct, then reset the cable.
Title: Re: Suspension Control Upgrades
Post by: raueda1 on 25 January 2023, 10:26 AM
Quote from: Mattr on 24 January 2023, 10:41 PM
Quote from: raueda1 on 23 January 2023, 07:46 PMRegardless of the clicks, does the suspension go up and down?  And does the dash light work?  Regardless, see my post above.
Suspension goes up and down without issue. The 'adjustment' is off, because the PO liked the car to sit lower than stock, so fully depressed was ~2" lower than normal height (turning was barely possible, parallel parking would be impossible). Fully extended was a little higher than stock height. I tried to tune it back to what it should be, but didn't manage to get it right. I need to turn the car on, and adjust it up/down until it's correct, then reset the cable.
You "tune" ride height with the front and rear suspension valves, not the knob.  Search for ride height, much has been written.  You can easily see the rear valve under the back of the car.  Depending on model it may or may not be easy to see the front valve - maybe obscured by AC stuff.  Don't get under the car when adjusting!  good luck and cheers,
Title: Re: Suspension Control Upgrades
Post by: rumb on 30 January 2023, 07:32 PM
This jpg has dimensions for setting ride height.
Title: Re: Suspension Control Upgrades
Post by: rumb on 30 January 2023, 07:34 PM
attachment...
Title: Re: Suspension Control Upgrades
Post by: raueda1 on 31 January 2023, 11:13 AM
Maybe time to start from scratch.  Try this:
1. Loosen cable on the valve mechanism on the control valve on the oil reservoir. Now make sure that the control disk is fully clockwise and against the stop.  This is normal ride height position.
2. Push knob in all the way and retighten cable.  Start car and see what height is.
3. If it isn't in spec per rumb's excellent diagrams then adjust front and rear valves accordingly.  This is described elsewhere, try a search for ride height. For god's sake, don't get under the car to mess with the rear valve unless the car is supported.
4. Note that each valve has a small connecting rod.  The ends of the rods are notorious for falling apart, in which case nothing will work right.  New rods are available (https://www.pelicanparts.com/More_Info/1233201489.htm?pn=123-320-14-89-MBZ&gclid=CjwKCAiAleOeBhBdEiwAfgmXf4C2p3ME5Dmt1agTsXXqOo7IHbifRITyzx9VdIpzqkQ25JPRzVezwBoC6bkQAvD_BwE) and not very expensive.  Even if yours seem OK it's probably a good idea to replace them, cause sooner or later the ends will disintegrate.

Finally, I'm pretty convinced that the control cable box is shot.  If so you may be able to get the car set up right but without the detents you'll never quite know where the right position is for the raised setting (except by trial and error).  So it's worth fixing or replacing.  Hope this helps?  Cheers,